Case Studies/Manufacturing
Manufacturing · ERP · Process Industry

AluminERP — Manufacturing ERP for Aluminium Sector

9 months
7 engineers
Industry: Manufacturing
01

The Challenge

An aluminium extrusion and fabrication company was running its production, sales, and inventory operations on disconnected tools — Excel sheets for production orders, a standalone accounting package, and verbal communication between the production floor and sales team. This led to raw material stockouts, over-production, and delayed customer deliveries.

02

Our Solution

IntegCubes implemented AluminERP — a fully customised ERP covering sales order management, production planning, raw material procurement, extrusion press scheduling, quality inspection, finished goods inventory, and financial reporting. A shopfloor touch-screen interface was built for operators to record production data in real time without needing office computers.

03

Results Achieved

On-time delivery performance improved from 61% to 94%
Raw material waste reduced by 22% through better planning
Production scheduling time cut from 4 hours daily to 20 minutes
Full financial consolidation replacing 3 separate accounting tools
Management reporting time reduced from 3 days to same-day

Project Details

Organisation Type
Aluminium Profiles Manufacturer
Industry
Manufacturing
Duration
9 months
Team Size
7 engineers

Technologies Used

Python / DjangoReactPostgreSQLTouch-screen UIBarcode scannersPower BI

Services Involved

ERP Solutions
Custom Software Development
Data Analytics

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